Transformer Maintenance Checklist
Work scope & measurement context (optional record fields)
References only. This site supplies no acceptance values, test settings, intervals or release instructions. Selecting a scope does not authorize work. Use Remarks for row-specific context; refer to original files, which are not uploaded here.
Draft · technical review pending. Recording prompts only; not procedures or acceptance criteria. Work and access require your approved plan. No normal ranges, pass/fail values, test settings or maintenance intervals are supplied. Condition results are user-entered judgements under separately approved criteria. Evidence/task/measurement OK means the specified record is complete, not healthy equipment. This checklist does not authorize release to service. Unit selection does not convert values.
Research context & source scope
- USBR FIST technical library — Hydropower maintenance reference library; check edition and installation applicability.
These links do not validate every checkpoint. Technical approval pending; identify the exact applicable manual and work plan.
Archived V5 — read-only access to earlier saved records. No automatic migration. Export JSON or CSV for backup.
How to read this form
- Condition
- OK = User assessment under the referenced approved criteria.
- Measurement record
- OK = Required measurement record and context are complete.
- Evidence check
- OK = Required reference or evidence is verified.
- Task record
- OK = The specified recording task is complete.
- Blank / Pending / N/A
- Blank is unclassified. Pending identifies missing checks, evidence or criteria. N/A needs a reason in Remarks.
No row or completed form certifies safety, compliance or fitness for service.
Engineer/date/signature spaces remain for handwriting. Multiple records can be saved locally in this browser and exported; no cloud backup, file attachments or team approval is provided. Older template records stay separate and are not reinterpreted. Keep sensitive information off shared devices.
Installed components
Use asset drawings and OEM documents to select fitted components. This selects recording fields, not permitted work or a valid equipment combination.
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 1 | Record equipment identity, subtype, model and maintenance scopeTask record · OK = The specified recording task is complete | |||||
| 2 | Review previous inspection, repair and original test recordsTask record · OK = The specified recording task is complete | |||||
| 3 | Record operating events, known defects and outstanding follow-upTask record · OK = The specified recording task is complete | |||||
| 4 | Reference current manufacturer maintenance instructions and approved work controlsTask record · OK = The specified recording task is complete | |||||
| 5 | Record approved methods and instrument/calibration references for planned testsTask record · OK = The specified recording task is complete | |||||
| 6 | Identify fitted parts, maintenance exclusions and baseline comparison conditionsTask record · OK = The specified recording task is complete |
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 7 | Corrosion, coating damage and impact marks are recorded by locationEvidence check · OK = Required reference or evidence is verified | |||||
| 8 | Door seals, latches, hinges and covers have documented conditionEvidence check · OK = Required reference or evidence is verified | |||||
| 9 | Water ingress, condensation and contamination evidence are recordedEvidence check · OK = Required reference or evidence is verified | |||||
| 10 | Mounting, anchoring and accessible structural supports are documentedEvidence check · OK = Required reference or evidence is verified | |||||
| 11 | Enclosure inspection and ingress-control record — attach the approved report with method, conditions and source reference; only if in scopeEvidence check · OK = Required reference or evidence is verified | |||||
| 12 | Maintenance follow-up for enclosure & structure: change from baseline, service/replacement performed and unresolved defect referenceEvidence check · OK = Required reference or evidence is verified |
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 13 | Fluid type, compartment and service record are identifiedEvidence check · OK = Required reference or evidence is verified | |||||
| 14 | Leak locations at seals, welds, valves and flanges are recordedEvidence check · OK = Required reference or evidence is verified | |||||
| 15 | Level indication is recorded with load/temperature contextEvidence check · OK = Required reference or evidence is verified | |||||
| 16 | Sampling and laboratory records preserve sample point, date and methodEvidence check · OK = Required reference or evidence is verified | |||||
| 17 | Oil temperature indication at the identified sensor; retain operating contextMeasurement record · OK = Required measurement record and context are complete | |||||
| 18 | Approved fluid laboratory report; retain original quantities and units — attach the approved report with method, conditions and source reference; only if in scopeEvidence check · OK = Required reference or evidence is verified | |||||
| 19 | Maintenance follow-up for insulating-fluid system: change from baseline, service/replacement performed and unresolved defect referenceEvidence check · OK = Required reference or evidence is verified |
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 20 | Winding and phase identification match the reviewed nameplate/drawingEvidence check · OK = Required reference or evidence is verified | |||||
| 21 | Accessible winding insulation and lead support condition are documentedEvidence check · OK = Required reference or evidence is verified | |||||
| 22 | Winding thermal or overload event history is recordedEvidence check · OK = Required reference or evidence is verified | |||||
| 23 | Test reports identify tap, winding pair, temperature and instrumentEvidence check · OK = Required reference or evidence is verified | |||||
| 24 | Approved winding-resistance report — attach the approved report with method, conditions and source reference; only if in scopeMeasurement record · OK = Required measurement record and context are complete | |||||
| 25 | Maintenance follow-up for windings: change from baseline, service/replacement performed and unresolved defect referenceEvidence check · OK = Required reference or evidence is verified |
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 26 | Accessible core support and clamping condition are documentedEvidence check · OK = Required reference or evidence is verified | |||||
| 27 | Core earth connection drawing and inspection evidence are referencedEvidence check · OK = Required reference or evidence is verified | |||||
| 28 | Signs of local heating, vibration or displaced components are recordedEvidence check · OK = Required reference or evidence is verified | |||||
| 29 | Shipping/repair records identify any core or clamp workEvidence check · OK = Required reference or evidence is verified | |||||
| 30 | Core and clamping inspection report — attach the approved report with method, conditions and source reference; only if in scopeEvidence check · OK = Required reference or evidence is verified | |||||
| 31 | Maintenance follow-up for core & clamping: change from baseline, service/replacement performed and unresolved defect referenceEvidence check · OK = Required reference or evidence is verified |
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 32 | Accessible insulation surfaces are checked for cracking and trackingCondition · OK = User assessment under the referenced approved criteria | |||||
| 33 | Moisture, contamination and discharge marks are documentedEvidence check · OK = Required reference or evidence is verified | |||||
| 34 | Insulating barriers and separation discrepancies are recordedEvidence check · OK = Required reference or evidence is verified | |||||
| 35 | Insulation test reports identify connected equipment and test conditionsEvidence check · OK = Required reference or evidence is verified | |||||
| 36 | Approved equipment-specific insulation report — attach the approved report with method, conditions and source reference; only if in scopeMeasurement record · OK = Required measurement record and context are complete | |||||
| 37 | Maintenance follow-up for insulation system: change from baseline, service/replacement performed and unresolved defect referenceEvidence check · OK = Required reference or evidence is verified |
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 38 | Terminal and conductor identity match the reviewed connection drawingEvidence check · OK = Required reference or evidence is verified | |||||
| 39 | Discoloration, insulation damage and heat marks are recorded by terminalEvidence check · OK = Required reference or evidence is verified | |||||
| 40 | Conductor support, bend and strain-relief discrepancies are documentedEvidence check · OK = Required reference or evidence is verified | |||||
| 41 | Approved torque/service evidence is referenced without inferring a torque valueEvidence check · OK = Required reference or evidence is verified | |||||
| 42 | Approved connection-resistance report — attach the approved report with method, conditions and source reference; only if in scopeMeasurement record · OK = Required measurement record and context are complete | |||||
| 43 | Maintenance follow-up for power connections: change from baseline, service/replacement performed and unresolved defect referenceEvidence check · OK = Required reference or evidence is verified |
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 44 | Bushing identity and phase/location are recordedEvidence check · OK = Required reference or evidence is verified | |||||
| 45 | Porcelain/polymer surfaces show documented cracks, chips or contaminationEvidence check · OK = Required reference or evidence is verified | |||||
| 46 | Oil level indications, seals and flange leak observations are recorded where fittedEvidence check · OK = Required reference or evidence is verified | |||||
| 47 | Test tap cap/grounding and diagnostic report references are documentedEvidence check · OK = Required reference or evidence is verified | |||||
| 48 | Approved bushing-specific diagnostic report; retain method and original units — attach the approved report with method, conditions and source reference; only if in scopeEvidence check · OK = Required reference or evidence is verified | |||||
| 49 | Maintenance follow-up for bushings: change from baseline, service/replacement performed and unresolved defect referenceEvidence check · OK = Required reference or evidence is verified |
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 50 | Protective device identity and approved settings revision are recordedEvidence check · OK = Required reference or evidence is verified | |||||
| 51 | Trip, alarm and interlock reports identify the functions actually testedEvidence check · OK = Required reference or evidence is verified | |||||
| 52 | Any inhibited function, override or temporary setting is documentedEvidence check · OK = Required reference or evidence is verified | |||||
| 53 | Review/disposition references for protection discrepancies are retainedEvidence check · OK = Required reference or evidence is verified | |||||
| 54 | Approved protection and interlock verification report — attach the approved report with method, conditions and source reference; only if in scopeEvidence check · OK = Required reference or evidence is verified | |||||
| 55 | Maintenance follow-up for protection & interlocks: change from baseline, service/replacement performed and unresolved defect referenceEvidence check · OK = Required reference or evidence is verified |
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 56 | Protective earth and bonding conductor identification is recordedEvidence check · OK = Required reference or evidence is verified | |||||
| 57 | Accessible bonds, clamps and joints show documented conditionEvidence check · OK = Required reference or evidence is verified | |||||
| 58 | Missing conductors, corrosion and mechanical damage are recordedEvidence check · OK = Required reference or evidence is verified | |||||
| 59 | Reviewed earth drawing and continuity measurement locations are referencedEvidence check · OK = Required reference or evidence is verified | |||||
| 60 | Approved bonding-continuity report — attach the approved report with method, conditions and source reference; only if in scopeMeasurement record · OK = Required measurement record and context are complete | |||||
| 61 | Maintenance follow-up for grounding & bonding: change from baseline, service/replacement performed and unresolved defect referenceEvidence check · OK = Required reference or evidence is verified |
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 62 | Conservator/bladder arrangement and applicable OEM drawing are recordedEvidence check · OK = Required reference or evidence is verified | |||||
| 63 | Conservator level indication is recorded with temperature/load contextEvidence check · OK = Required reference or evidence is verified | |||||
| 64 | Breather, seals and desiccant service condition are documented where fittedEvidence check · OK = Required reference or evidence is verified | |||||
| 65 | Gas-actuated relay identity and approved alarm/trip report are referenced where fittedEvidence check · OK = Required reference or evidence is verified |
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 66 | Nitrogen preservation system, supply and regulator identity are recordedEvidence check · OK = Required reference or evidence is verified | |||||
| 67 | Supply tubing, fittings and recorded leak/service observations are documentedEvidence check · OK = Required reference or evidence is verified | |||||
| 68 | Pressure indication from the identified gauge; retain temperature and operating contextMeasurement record · OK = Required measurement record and context are complete | |||||
| 69 | Nitrogen-system alarm and protection verification report is referenced where fittedEvidence check · OK = Required reference or evidence is verified |
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 70 | OLTC model, separate compartment and manufacturer manual revision are recordedEvidence check · OK = Required reference or evidence is verified | |||||
| 71 | Drive cabinet, linkage and position indication condition are documentedEvidence check · OK = Required reference or evidence is verified | |||||
| 72 | OLTC fluid compartment, sampling and filter service reports are referenced where fittedEvidence check · OK = Required reference or evidence is verified | |||||
| 73 | OLTC operation counter reading from the identified mechanismMeasurement record · OK = Required measurement record and context are complete | |||||
| 74 | Approved tap-position, limit and interlock verification evidence is referencedEvidence check · OK = Required reference or evidence is verified | |||||
| 75 | Record OLTC installation/commissioning evidence or service changes and unresolved defectsEvidence check · OK = Required reference or evidence is verified |
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 76 | Fan group identity and reviewed stage-control arrangement are recordedEvidence check · OK = Required reference or evidence is verified | |||||
| 77 | Fan guards, mounts and visible cooling-path condition are documented within approved accessEvidence check · OK = Required reference or evidence is verified | |||||
| 78 | Approved fan-stage control and alarm report is referencedEvidence check · OK = Required reference or evidence is verified | |||||
| 79 | Fan service/replacement record identifies the exact installed modelEvidence check · OK = Required reference or evidence is verified |
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 80 | Pump, flow indicator and cooling circuit identity are recordedEvidence check · OK = Required reference or evidence is verified | |||||
| 81 | Accessible seals, leak observations and pump service history are documentedEvidence check · OK = Required reference or evidence is verified | |||||
| 82 | Approved pump/flow alarm and control verification report is referencedEvidence check · OK = Required reference or evidence is verified | |||||
| 83 | Pump service/replacement record identifies the exact installed modelEvidence check · OK = Required reference or evidence is verified |
| No. | Checkpoint | Value | OK | Not OK | N/A | Remarks |
|---|---|---|---|---|---|---|
| 84 | Attach original reports, photographs and manufacturer-document referencesTask record · OK = The specified recording task is complete | |||||
| 85 | Record units, method, conditions and instrument identity for each entered resultTask record · OK = The specified recording task is complete | |||||
| 86 | Explain excluded or inapplicable parts and missing evidenceTask record · OK = The specified recording task is complete | |||||
| 87 | Record discrepancies and assign follow-up owner and due-date referenceTask record · OK = The specified recording task is complete | |||||
| 88 | Record qualified review and separately authorized dispositionTask record · OK = The specified recording task is complete | |||||
| 89 | Reference restoration or release records; this checklist does not authorize releaseTask record · OK = The specified recording task is complete |
elecmaint.com · Template V5 · 89 checkpoints · No automatic condition assessment. OK does not certify safety or fitness for service. N/A requires an explanation; unknown/unverified items remain unclassified.